Packaging automation, process engineering, and operational scale-up
John – Director of Technical Operations
John is a seasoned technical operations leader with a strong track record in packaging automation, process engineering, and scaling operations within life sciences and advanced manufacturing environments.
Relevant Skills
Proven success implementing Lean Six Sigma, OEE, and SMED frameworks and strong leadership managing cross-functional teams and multimillion-dollar projects
Expertise Summary
Johnis an accomplished technical operations leader with deep expertise in packaging automation, process engineering, and operational scale-up for the life sciences and manufacturing sectors.
As Director of Technical Operations at a probiotics/prebiotics company, John drove multi-phase automation initiatives—integrating robotics, PLC/HMI, and SCADA systems—to boost throughput, reduce waste, and optimize packaging lines.
John excels in Lean Six Sigma, OEE, and SMED methodologies, consistently increasing efficiency and flexibility while managing multi-million-dollar budgets and scaling teams.
John holds an M.S. in Engineering Management from UCLA, a B.S. in Chemical and Biochemical Engineering, and is pursuing PMP certification.
Highlights:
Packaging Automation Retrofit: Upgraded liquid filling and labeling systems with vision-guided robotics, increasing throughput by 40%.
ERP & Inventory System Build: Designed a real-time ERP with inventory forecasting, PO integration, and manufacturing execution tracking.
Real-Time Forecasting Tool: Developed dashboards for COGS, margin, labor cost, and capacity planning to support investor reporting and quarterly planning.
QMS Implementation: Authored 100+ SOPs, launched CAPA and deviation work flows, and passed FDA/ISO audit with zero major findings.
